Why You’ll Love This Bbq Shotgun Shells Recipe
If you want a show-stopping snack that tastes like it took all day but comes together fast, this Bbq Shotgun Shells Recipe is your new go-to. It pairs melty cheese, seasoned meat, and crisp bacon in a handheld package that delivers big flavor with minimal fuss. Whether you’re feeding a crowd or prepping a weeknight treat, these bacon wrapped smoked shotgun shells are simple to make and wildly satisfying.
- Ease of preparation: The Bbq Shotgun Shells Recipe uses ready-to-handle components and a short prep time (about 20 minutes). Stuffing raw manicotti shells and wrapping them in bacon is straightforward, and the grill or oven does the heavy lifting while you relax.
- Health benefits: While indulgent, each serving delivers a solid protein boost (about 39 g of protein per serving). If you want lighter options, the recipe adapts well to leaner meats or plant-based substitutions that cut calories and saturated fat.
- Versatility: This shotgun shells recipe accepts swaps for cheese, seasoning, and protein so it works for picky eaters, spice lovers, and people watching calories or carbs.
- Distinctive flavor: The smoke from a low-temperature grill plus bacon caramelized with a brush of BBQ sauce creates a unique sweet-smoky-savory profile you don’t find in basic appetizers.
These points highlight why the bacon wrapped shotgun shells and smoked shotgun shells variations have become a backyard favorite. Read on for the full ingredient list, step-by-step guide, and tips to master the recipe at home.
Jump to:
- Why You’ll Love This Bbq Shotgun Shells Recipe
- Essential Ingredients for Bbq Shotgun Shells Recipe
- Special Dietary Options
- How to Prepare the Perfect Bbq Shotgun Shells Recipe: Step-by-Step Guide
- First Step: Mise en place and filling
- Second Step: Stuffing the shells
- Third Step: Wrapping and seasoning
- Fourth Step: Low-and-slow smoking or grilling
- Fifth Step: Glazing and finishing
- Final Step: Serving tips and safety
- Dietary Substitutions to Customize Your Bbq Shotgun Shells Recipe
- Protein and Main Component Alternatives
- Vegetable, Sauce, and Seasoning Modifications
- Mastering Bbq Shotgun Shells Recipe: Advanced Tips and Variations
- Pro cooking techniques
- Flavor variations
- Presentation tips
- Make-ahead options
- How to Store Bbq Shotgun Shells Recipe: Best Practices
- Refrigeration
- Freezing
- Reheating
- Meal prep considerations
- FAQs: Frequently Asked Questions About Bbq Shotgun Shells Recipe
- What are BBQ shotgun shells?
- Can you make BBQ shotgun shells in the oven?
- How long to smoke BBQ shotgun shells?
- What ingredients are in BBQ shotgun shells recipe?
- How do you store and reheat leftover BBQ shotgun shells?
- Bbq Shotgun Shells Recipe
- Ingredients
- Instructions
- Last Step:
- Notes
- Nutrition
- Did you make this recipe?
Essential Ingredients for Bbq Shotgun Shells Recipe
Below is a clear, structured list of every ingredient with measurements exactly as used in this Bbq Shotgun Shells Recipe. Each item is followed by a quick note on why it matters.
- 1 lb ground beef (80/20) – provides juicy beef flavor and fat that keeps the filling tender.
- 1/2 lb ground pork – adds a slightly sweet porky depth and helps bind the mixture.
- 8 oz cream cheese – melts into a creamy binder for the filling and keeps shells moist.
- 1 cup shredded mozzarella cheese – gives cheesiness and melt without overpowering the meat.
- 1 tbsp BBQ all-purpose seasoning – infuses the stuffing with smoky, savory spices.
- Manicotti pasta shells – the vessel for stuffing; raw shells are used for this recipe.
- 1/4 cup BBQ sauce – brushed at the end to caramelize and add sweet-tangy glaze.
- 1 package sliced bacon – wraps each shell for smoke, fat, and crisp texture as it cooks.
Special Dietary Options
- Vegan: Use seasoned plant-based ground meat substitute, vegan cream cheese, shredded dairy-free cheese, and plant-based bacon. Choose gluten-free manicotti if needed.
- Gluten-free: Swap manicotti for gluten-free pasta shells or short tubes labelled gluten-free; check BBQ seasoning and sauce labels.
- Low-calorie: Use lean ground turkey or extra-lean beef, reduced-fat cream cheese, and turkey bacon. Cut the amount of cheese or choose a lower-fat shredded option.
How to Prepare the Perfect Bbq Shotgun Shells Recipe: Step-by-Step Guide
This detailed walkthrough follows the exact preparation and cook method used in the classic bacon wrapped shotgun shells version. Read all steps first, then follow along. Adjustments for dietary needs are noted within steps.
First Step: Mise en place and filling
Start by gathering all ingredients and tools: a large mixing bowl, raw manicotti shells, a wire rack, and a grill set up for indirect heat or an oven-safe baking sheet and oven. Softened cream cheese mixes better, so pull it from the fridge 15 minutes before you begin if it’s firm.
- In a large bowl combine 1 lb ground beef (80/20), 1/2 lb ground pork, 1 cup shredded mozzarella cheese, 8 oz cream cheese, and 1 tbsp BBQ all-purpose seasoning. Mix thoroughly by hand until evenly combined and smooth. The cheeses act as both binder and flavor, so mix until all components are well distributed.
Second Step: Stuffing the shells
Use clean hands to stuff the raw manicotti pasta shells. If using raw shells without pre-boiling, stuff gently so you don’t crack them; if you prefer, parboil shells 1 to 1.5 minutes, then cool before stuffing to reduce the risk of ripping.
- Stuff the mixture into raw manicotti pasta shells by hand. Press firmly but carefully so the shells hold a generous amount of filling without splitting.
Third Step: Wrapping and seasoning
Bacon helps seal the stuffing and gives a crunchy outer layer as fat renders. Wrap each stuffed shell with one slice of bacon from the package. If your bacon slices are long, a single slice typically covers the length; for shorter slices you can use a half-slice with overlap.
- Wrap each stuffed shell with 1 slice of bacon from the package, add more BBQ seasoning to the outside if desired, and place on a wire rack. The rack lets hot air and smoke circulate, crisping the bacon evenly.
Fourth Step: Low-and-slow smoking or grilling
Set your grill for indirect heat at 300°F. Indirect heat prevents the bacon from burning before the pasta and filling heat through. If using an oven, set it to the same temperature and use a wire rack over a rimmed baking sheet.
- Preheat grill to 300°F for indirect heat. Place the wire rack with wrapped shells in the grill and cook for 1 hour, checking occasionally. The goal is for the pasta to soften and the filling to come up in temperature while the bacon renders slowly.
Fifth Step: Glazing and finishing
Finishing with BBQ sauce gives a sticky glaze that caramelizes in minutes. Brush lightly so the sauce does not weigh down the bacon during the last minute or two of cooking.
- Brush with 1/4 cup BBQ sauce, cook 1-2 more minutes to caramelize, then remove and cool slightly before serving. Let shells rest 3 to 5 minutes so the filling firms enough to hold while enjoying.
Final Step: Serving tips and safety
Serve warm with extra BBQ sauce or ranch for dipping. Use a probe thermometer during test runs if you want a safety check; aim for an internal temperature near 165°F for ground meats. These shotgun shells are great for parties, and you can prep them ahead and chill before the final cook for convenience.
Tip: If you don’t have a smoker, oven-baking at the same temperature on a wire rack mimics the results and keeps bacon crisp.
Dietary Substitutions to Customize Your Bbq Shotgun Shells Recipe
Protein and Main Component Alternatives
Swap the meats to fit dietary needs or what you have on hand. Each substitution changes the final texture and fat content, so pick one that matches your goal.
- Lean options: Replace the 1 lb ground beef (80/20) and 1/2 lb ground pork with 1.5 lb lean ground turkey or chicken for lower saturated fat. Add a tablespoon of oil or extra cream cheese if the mix feels too dry.
- All-pork or all-beef: Use 1.5 lb of a single ground meat if you prefer a uniform flavor profile. For a pork-forward taste, choose breakfast sausage for spicier notes.
- Vegan/vegetarian: Use crumbled and seasoned tempeh, lentils mixed with mashed white beans, or commercial plant-based grounds. Swap cream cheese with vegan cream cheese and use vegan bacon slices to wrap. Choose a firm vegan shredded cheese for melting.
- Cheese swaps: Mozzarella can be swapped with sharp cheddar, pepper jack for heat, or a blend that melts well. For lower calories, pick reduced-fat shredded cheese.
Vegetable, Sauce, and Seasoning Modifications
Small tweaks to aromatics and sauces keep the shotgun shells exciting across meals and seasons.
- Spice level: Add diced jalapeños or a pinch of cayenne to the filling for kick. Remove seeds to tame the heat.
- Herbs: Fresh chives or green onion folded into the filling add brightness. Dried Italian seasoning pairs nicely with pork and beef.
- Sauce swaps: Swap the 1/4 cup BBQ sauce for a hot honey glaze, buffalo sauce, or a smoky tomato glaze for different profiles.
- Gluten-free swaps: Use gluten-free manicotti shells and check the BBQ seasoning and sauce labels for hidden gluten.
Mastering Bbq Shotgun Shells Recipe: Advanced Tips and Variations
Pro cooking techniques
- Use a wire rack to keep shells out of pooled fat so bacon crisps on all sides. If using a smoker, pick fruit woods like apple or a mild hickory for balanced smoke.
- For consistent results, weigh the portion of filling per shell so they cook evenly. A small ice cream scoop is a fast, repeatable portion tool.
- Try par-cooking raw manicotti for 60 seconds to prevent cracking when stuffing. Cool them on a kitchen towel to remove surface moisture before filling.
Flavor variations
- Add diced roasted red peppers and smoked paprika for a Spanish twist.
- Mix in grated garlic and parmesan for an Italian-style stuffed shell.
- Brush with a mix of BBQ sauce and honey for a glossy, sweeter finish.
Presentation tips
- Arrange shotgun shells standing or nestled on a platter lined with lettuce leaves to catch drips and present them neatly.
- Garnish with chopped parsley, sliced green onions, or a light dusting of smoked paprika for color contrast.
Make-ahead options
Prep the shells up to 24 hours in advance and refrigerate on the wire rack covered with plastic wrap. When ready to cook, remove the wrap and proceed with the grill or oven. For a party, cook partially, chill, then finish just before guests arrive.
Want a different make-ahead meal idea? Try pairing leftover shells with a light soup; for inspiration see this turkey carcass soup guide that turns scraps into comfort food: turkey carcass soup recipe.
How to Store Bbq Shotgun Shells Recipe: Best Practices
Refrigeration
Place cooled shotgun shells in an airtight container and store in the refrigerator for up to 3 to 4 days. Keep sauce separate if you plan to reheat to avoid soggy bacon.
Freezing
Wrap each cooled shell individually in plastic wrap and then a layer of foil for long-term storage. Freeze up to 2 months. Thaw overnight in the refrigerator before reheating.
Reheating
To preserve crispiness, reheat in an oven at 350°F on a wire rack for 10 to 15 minutes until warmed through, or air fry at 375°F for 8 to 10 minutes. Microwaving is faster but softens bacon; finish under the broiler for a minute to crisp if needed.
Meal prep considerations
Batch-cook and chill for grab-and-go snacks. Store in single-serve containers so you only reheat what you need. These make a good protein-rich breakfast paired with eggs the next morning.
| Nutrient | Amount |
|---|---|
| Calories | 751 kcal |
| Carbohydrates | 11 g |
| Protein | 39 g |
| Fat | 61 g |
| Saturated Fat | 28 g |
| Polyunsaturated Fat | 3 g |
| Monounsaturated Fat | 22 g |
| Trans Fat | 1 g |
| Cholesterol | 201 mg |
| Sodium | 647 mg |
| Potassium | 607 mg |
| Fiber | 0.2 g |
| Sugar | 8 g |
| Vitamin A | 995 IU |
| Vitamin C | 1 mg |
| Calcium | 231 mg |
| Iron | 3 mg |

FAQs: Frequently Asked Questions About Bbq Shotgun Shells Recipe
What are BBQ shotgun shells?
BBQ shotgun shells are a popular smoked appetizer made from manicotti pasta shells stuffed with a savory filling, wrapped in bacon, and cooked low and slow. The “shotgun” name comes from their resemblance to ammunition shells. Typically, the filling includes ground sausage, cream cheese, shredded cheddar, and diced jalapeños for heat. The bacon adds smoky flavor and crispiness as it renders during cooking. They’re ideal for game days, parties, or backyard BBQs because they’re easy to prep ahead and feed a crowd. Each shell packs bold, melty flavors with a perfect balance of cheesy, spicy, and smoky notes. Prep time is about 20 minutes, plus stuffing and wrapping. Smoke at 225°F for 2 hours until the bacon crisps and internal temp hits 165°F. Serve with ranch or BBQ sauce for dipping. This recipe yields 24 shells, perfect for 8-12 people as an appetizer.
Can you make BBQ shotgun shells in the oven?
Yes, you can easily make BBQ shotgun shells in the oven if you don’t have a smoker. Start by boiling manicotti shells al dente (about 7-8 minutes), then stuff with sausage, cream cheese, cheddar, and jalapeños. Wrap each with a half-slice of thin bacon and secure with toothpicks. Preheat oven to 250°F and place on a wire rack over a foil-lined baking sheet to allow fat drippings to fall away. Bake for 2-2.5 hours, rotating halfway, until bacon is crispy and filling reaches 165°F internally. For extra smoke flavor, add liquid smoke to the filling or use smoked paprika in the seasoning rub. Broil for 2-3 minutes at the end for crispier bacon. This method replicates smoker results without special equipment. Yields the same 24 shells; store leftovers in the fridge for up to 3 days and reheat at 350°F for 10 minutes.
How long to smoke BBQ shotgun shells?
Smoking BBQ shotgun shells takes 2-3 hours total at 225-250°F, depending on your smoker and shell size. Prep by parboiling manicotti shells for 6-7 minutes, stuff with a mix of 1 lb breakfast sausage, 8 oz cream cheese, 1 cup shredded cheese, and ½ cup diced jalapeños. Wrap tightly with bacon, season with BBQ rub, and smoke until bacon renders and crisps (about 2 hours), then bump to 300°F for 20-30 minutes to finish. Use a meat thermometer—aim for 165°F internal temp in the stuffing. Pellet grills like Traeger work great with hickory or mesquite pellets for bold smoke. Factors like wind or cold weather may add 30 minutes. Rest 5 minutes before serving. This timeline ensures juicy filling and snappy bacon. Pro tip: Smoke in batches if needed, and sauce lightly at the end to avoid sogginess.
What ingredients are in BBQ shotgun shells recipe?
A basic BBQ shotgun shells recipe uses 24 manicotti shells, 1 lb ground pork sausage (or Italian), 8 oz softened cream cheese, 1 cup shredded sharp cheddar, ½ cup diced jalapeños (seeded for less heat), 12-24 bacon slices (thin-cut), and 2 tbsp BBQ seasoning rub. Optional add-ins: chopped green onions, garlic powder, or pepper jack cheese for variety. Steps: Boil shells al dente, mix filling ingredients, stuff shells generously, wrap with bacon (stretch it thin), and apply rub. No binders needed—the cheese holds it together. This combo delivers 200-250 calories per shell with 15g protein. Shop for high-quality bacon to ensure even cooking. Double the recipe for larger groups. Total cost: under $20 for 24 shells. Customize spice level or go meatless with beans and cheese for variety.
How do you store and reheat leftover BBQ shotgun shells?
Store leftover BBQ shotgun shells in an airtight container in the fridge for up to 3-4 days or freeze for 2 months (wrap individually in plastic then foil). They reheat well without losing crispiness. For fridge leftovers, preheat oven to 350°F, place on a wire rack, and heat 10-15 minutes until hot (internal 165°F). Microwave in batches for 1-2 minutes but expect softer bacon—finish under broiler for crisp. From frozen, thaw overnight then oven-reheat as above, or air fry at 375°F for 8-10 minutes. Avoid sogginess by not stacking. They make great meal prep; pair with eggs for breakfast. Label freezer bags with dates. Properly stored, they retain smoky flavor and texture. If sauced, store sauce separately to refresh before serving.

Bbq Shotgun Shells Recipe
🥓 Indulge in these incredible bacon-wrapped BBQ shotgun shells that combine juicy ground meat, creamy cheese, and smoky flavors in every bite
🔥 Experience the perfect blend of textures and tastes as the bacon crisps up while the pasta cooks to tender perfection on the grill
- Total Time: 1 hour 20 minutes
- Yield: 4 servings
Ingredients
– 1 lb ground beef for juicy beef flavor and fat that keeps the filling tender
– 1/2 lb ground pork for slightly sweet porky depth and helps bind the mixture
– 8 oz cream cheese for creamy binder for the filling and keeps shells moist
– 1 cup shredded mozzarella cheese for cheesiness and melt without overpowering the meat
– 1 tbsp BBQ all-purpose seasoning for infusing the stuffing with smoky, savory spices
– Manicotti pasta shells for vessel for stuffing
– 1/4 cup BBQ sauce for caramelizing and adding sweet-tangy glaze
– 1 package sliced bacon for wrapping each shell for smoke, fat, and crisp texture as it cooks
Instructions
1-In a large bowl combine 1 lb ground beef (80/20), 1/2 lb ground pork, 1 cup shredded mozzarella cheese, 8 oz cream cheese, and 1 tbsp BBQ all-purpose seasoning. Mix thoroughly by hand until evenly combined and smooth. The cheeses act as both binder and flavor, so mix until all components are well distributed.
2-Stuff the mixture into raw manicotti pasta shells by hand. Press firmly but carefully so the shells hold a generous amount of filling without splitting.
3-Wrap each stuffed shell with 1 slice of bacon from the package, add more BBQ seasoning to the outside if desired, and place on a wire rack. The rack lets hot air and smoke circulate, crisping the bacon evenly.
4-Preheat grill to 300°F for indirect heat. Place the wire rack with wrapped shells in the grill and cook for 1 hour, checking occasionally. The goal is for the pasta to soften and the filling to come up in temperature while the bacon renders slowly.
5-Brush with 1/4 cup BBQ sauce, cook 1-2 more minutes to caramelize, then remove and cool slightly before serving. Let shells rest 3 to 5 minutes so the filling firms enough to hold while enjoying.
Last Step:
Please leave a rating and comment letting us know how you liked this recipe! This helps our business to thrive and continue providing free, high-quality recipes for you.Notes
🍝 Use raw manicotti shells to prevent ripping; optionally parboil 1-1.5 minutes, then cool before stuffing
🥓 Wrap tightly with bacon; exposed pasta is fine as it cooks fully during the grilling process
⏰ Prep shells ahead and refrigerate 4-24 hours for better texture and flavor development
- Prep Time: 20 minutes
- Cook Time: 1 hour
- Category: Main Dish
- Method: Grilling
- Cuisine: American BBQ
Nutrition
- Serving Size: 1 serving
- Calories: 751 kcal
- Sugar: 8 g
- Sodium: 647 mg
- Fat: 61 g
- Saturated Fat: 28 g
- Unsaturated Fat: 25 g
- Trans Fat: 1 g
- Carbohydrates: 11 g
- Fiber: 0.2 g
- Protein: 39 g
- Cholesterol: 201 mg






